A helmet using a curtain of air could make face masks obsolete

In an era where airborne health threats remain a constant concern, a groundbreaking innovation has emerged from the University of Michigan that could revolutionize how we protect ourselves from viruses and other harmful particles. Let’s explore this development and its potential impact on worker safety and beyond.

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The “Worker Wearable Protection Device”

Imagine a device that shields you from airborne viruses without covering your face. That’s exactly what the “Worker Wearable Protection Device” does. Created by a team led by Associate Professor Herek Clack at the University of Michigan, this ingenious gadget uses an invisible curtain of air to keep harmful particles at bay.

Credit: University of Michigan

Credit: University of Michigan

 

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How does the shield work?

The device consists of a hard hat equipped with a visor that houses downward-facing air nozzles. These nozzles create a curtain of air that curves around the wearer’s face, effectively blocking 99.8% of aerosols, including viruses. But here’s the interesting part  – the air itself is pretreated to kill any viruses present, pushing that protection level to nearly 100%.

Credit: University of Michigan

 

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The science behind the shield

The magic happens in a 10-pound backpack that houses the device’s brain. This backpack contains several crucial components: a battery to power the system, electronics to control the operations, an air handling system to manage airflow, and a nonthermal plasma module. The nonthermal plasma module is the star of the show. It creates ionized gas at low temperatures, effectively killing airborne viruses before they reach the air curtain.

Credit: University of Michigan

 

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Real-world testing of the shield

The Worker Wearable Protection Device is currently being tested at Michigan Turkey Producers, a poultry-processing plant. Here, workers face constant risk of respiratory viruses from both their colleagues and the birds they handle. Previously, these workers relied on paper masks, which came with a host of problems. They found it difficult to communicate effectively, their safety goggles would often fog up, and the masks couldn’t maintain a consistent facial seal throughout the workday. Moreover, workers had to remove their masks when eating or drinking, leaving them temporarily unprotected. The new device solves all these issues while providing superior protection.

Credit: University of Michigan

 

Looking to the future of the shield

While the current model is designed for industrial settings, Taza Aya, the company commercializing the technology, has plans for a smaller, sleeker consumer version. CEO Alberto Elli expressed excitement about the initial results and anticipates launching the Worker Wearable in 2025.

Credit: University of Michigan

 

Kurt’s key takeaways

As we continue to face challenges from airborne pathogens, innovations like this give us hope for a future where we can work and interact safely without the limitations of traditional face masks. While there’s still work to be done before this technology becomes widely available, the early results are promising. As we look forward to 2025 and beyond, the Worker Wearable Protection Device may well become a common sight in workplaces and public spaces, offering an invisible but powerful shield against airborne threats.

In what other industries or settings do you think this technology could be applied? Let us know in the comments below. 

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